top of page

Stories

An automated facility is one system.

The building, the handling equipment and the software that steers it have to be designed together. Realog Consulting designs all three.

​

Rising volumes, limited space and peak-driven demand mean most operations have to do more with the site they already have. The answer is usually automation — sized correctly, phased sensibly and run by software the operations team can own.

 

We analyse how an operation works, identify constraints and opportunities, model future requirements, and develop practical solutions that can be implemented in the real world.

 

We start with how your operation runs today, model what it must do at peak, and specify the automation that gets you there.

 

From strategy and planning through design, implementation and operational readiness, we help clients turn complex operational challenges into measurable improvements.

Proven where it is hardest.

 WFS Gateways Cargo Terminal 2 & Coolport Bangalore Airport

01

Challenge

Increasing capacity and improving storage efficiency within an existing cargo environment.

Our Approach

Realog developed the storage, terminal and Coolport design around future operational requirements and throughput.

Result

Throughput increased to 0.4 million tonnes — doubling previous capacity.

ADANI Integrated Cargo Terminal, Navi Mumbai Airport

02

Challenge

Developing a large-scale cargo facility capable of supporting future demand while allowing phased implementation.

Our Approach

Realog developed an automated, modular and scalable cargo terminal concept.

Result

Planned capacity of 3.5 million tonnes with a modular approach supporting phased development.

Challenge 
Renewing ageing storage and handling automation inside a 24/7 air cargo hub that cannot close.

Our Approach 
Option analysis and capacity modelling, then phased renewal of the ASRS and ULD handling systems with a redesigned digital process layer, all sequenced around live operations.

Result 
Integrated operational and infrastructure planning designed to support increased capacity and efficiency.

03

SATS Hub Cargo Terminal, Singapore Changi Airport 

Sectors

Where We Create Value

01

Air Cargo Terminals

Our heritage and deepest expertise.

We have extensive experience in air cargo terminals, airport logistics, material handling systems, automation, capacity planning and operational transformation.

From greenfield development to upgrades and optimisation, we help aviation operators build higher-capacity, more efficient and future-ready operations.

02

Logistics & Automation

Designing logistics operations for speed, scale and efficiency.

We support warehouses, distribution centres, fulfilment operations and logistics hubs through facility planning, material flow optimisation, automation, digitalisation and operational improvement.

03

Distribution & Industrial Logistics

Optimising the movement of goods across complex networks.

Warehouses, distribution centres and cold-chain facilities: automation strategy, material flow, layout and the business case behind it.

We help organisations improve capacity, flow, infrastructure utilisation and operational performance across transportation, distribution and supply chain environments.

 Our Partners

Our Clients

Transforming Complex Operations Through Infrastructure, Process & Technology

We design, specify and deliver material handling automation and the software that runs it — proven in air cargo, the most demanding environment there is, and applied to e-commerce, parcel, distribution, airports and ports.

Realog Selected Innovative Projects

Our Capabilities

01

Facility & Infrastructure Planning

  • Project Design with the entire Service Chain of Planning, Design, Tendering & Construction Supervision of Air Cargo and Logistic Facilities, Utilities & Equipment (Apron, Terminal, Buildings & Landside)

  • Technical & Financial Feasibility Studies

  • Business Plans, Market Analyses & Benchmarking in Air Cargo & Logistics

  • Cost Modeling including Activity Base Costing 

  • Process Efficiency Program 

  • Transformation in Digitalization of Processes 

  • Upgrading and Development of Technology Solutions 

02

Analytics, Planning & Operational Excellence

  • AOID Cargo Flow Forecast, Throughput Analysis & Functional Capacity Modelling and Simulation 

  • Master planning & Design of Modularized structured Buildings & Material Handling System (MHS)

  • Site Recommendation for Hub and Gateway Operations

  • Layout for Upgraded Hub Operations

  • Design solutions for all Stages of Cargo Terminals and Logistic Facilities

  • Tender Documents and Technical Specifications

03

Automation, Controls & Software

  • Consultancy Services in Logistics, Operation, Material Handling Systems (MHS) & Automation Technology

  • IT services and Software Solutions in Digitalization of planning, steering and controlling of Air Cargo Handling and Logistic processes  will be provided by the partner company Realog Systems

04

Project Management & Implementation

  • Tender management for Building Contractors and MHS suppliers

  • Supervision during Construction of Cargo Terminal Building and Logistic Facilities 

  • Supervision of MHS fabrication, installation, commissioning, testing and bringing into operation

  • ORAT (Operational Readiness and Airport Transfer)

05

Operations & Lifecycle Support

  • Support during defect liability period 

  • Support and training of MHS and IT Operation and Maintenance

  • Providing Services in  Maintenance of MHS and Helpdesk of IT

bottom of page