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Digital Solutions

Software That Runs the Terminal Smarter

The Realog Operational Excellence Platform uses AI and machine learning to plan, prioritise and steer cargo operations, so people, equipment and capacity are used where they count. 
Warehouse Team Meeting

Infrastructure Sets Capacity.

Planning decides how much of it you use.

More than twenty years of designing cargo terminals showed us that well-built facilities still lose throughput to manual planning. Realog's own software closes that gap.

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It combines proprietary productivity metrics, a rule engine and AI models with live shipment, transport and resource data to make better decisions every shift.

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Six AI & Machine Learning Models

01

Shipment Priority Optimisation

Assigns work units to every shipment using Realog's productivity metrics, then schedules each handling step against its transport plan.

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Better SLA compliance and workforce utilisation

02

Task Optimisation & Prioritisation

Sequences warehouse activities and allocates them to people and equipment, based on shipment and transport plans, Realog's rule engine and the terminal's resource limits.

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Better transshipment performance

03

Adaptive Task Prioritisation

Tracks live task progress from the cargo management system and re-plans and re-assigns work before backlogs build up.

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​Optimised resource utilisation

04

Demand Forecast

Predicts workforce demand across seasonal cycles and peaks, combining seasonal forecasting with Realog's productivity metrics.

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​Predictive workforce planning

05

Shift Optimisation

Builds balanced shift patterns from the expected 24-hour flight and truck workload, using a bin-packing algorithm.

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​Less idle capacity

06

Closed-Loop Productivity Optimisation

Spots shipments for the same destination at the breakdown workstation and tops up inbound ULDs. Transit cargo stays in the ULD and matched cargo is added for uplift on an earlier flight.

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Increased revenue

Each model solves a specific planning problem. Together they connect forecasting, shift planning and live task control.

Shipment load factor

+10–15%

  • More shipments per flight through intelligent top-up and outbound consolidation

  • Revenue uplift: more shipment revenue per flight or truck

  • Sustainability: fewer empty ULD positions and lower carbon intensity per flight

Transit & import dwell time

−20–30%

  • Earlier uplift and prioritised breakdown cut time in the terminal

  • Faster transshipment: transit cargo makes earlier flights and SLA performance improves across the hub network

  • E-commerce ready: a fast-delivery import product, a growing segment with premium pricing

  • Hub competitiveness: better connections make the hub more attractive for routing

Manual handling touchpoints

−5–10%

  • Transit cargo stays in its ULD, and AI allocates the tasks

  • Lower ground costs: fewer ULD breakdown and rebuild cycles, better workstation hours and lower labour cost per ULD handled

Expected Impact

Part of the Full Lifecycle

Realog's software works alongside our infrastructure and process expertise. It can be deployed in an existing terminal or built into a new facility from day one.

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